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9 Costly Mistakes to Avoid When Buying a Bi-Fold Door System

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Planning an Indoor-Outdoor Remodel? Read This First.

A large Bi-Fold Door System can completely transform your home — opening up your living space, flooding interiors with natural light, and creating a seamless indoor-outdoor flow. But such a major investment deserves careful planning.

Before you order, take a few minutes to review these 9 common mistakes homeowners make when buying or installing a bi-fold door system — and how to avoid them.

1 | Confusing Door Configuration Options

When selecting your door’s configuration (how panels fold and stack), remember:

All configurations are viewed from the exterior looking in.

It’s easy to misread diagrams and end up with panels folding in the opposite direction from what you expected. A quick review with your dealer or installer can prevent this costly mix-up.

Pro Tip: Print your configuration drawing and stand outside your space to visualize how the doors will open.

2 | Forgetting the Daily Door

If you’ll use your bi-fold door daily, choose a configuration with a “daily door” — a single operable door that opens independently without unlatching the entire system.

Odd Configurations (like 3L, 5R, or 7L) include a daily door.

Even Configurations (like 4L or 2L2R) do not — meaning no exterior access if the system is closed.

Rule of thumb: Always include a daily door if the system will be your main entry to the backyard or patio.

3 | Measuring Incorrectly

Your door will only perform as well as it fits. Always hire a professional to measure your rough opening — twice.

AG Millworks custom builds every unit to your provided net frame dimensions, and even small measurement errors can cause delays or installation issues.

Tip: Ask your authorized AG Millworks dealer to recommend a certified installer to ensure precision and warranty compliance.

4 | Mismatched Transoms and Doors

Pairing a transom with your bi-fold system? Make sure they align perfectly.

Your transom design should match the panel width, stile size, and divided lite pattern of your bi-fold below. Mismatched proportions can disrupt sightlines and diminish the visual harmony of your design.

Pro Tip: Order your transom and bi-fold together from the same manufacturer to guarantee perfect alignment.

5 | Skipping the Overhang Check

If you’re installing a flush sill for smooth transitions, you need proper overhang coverage to protect against water intrusion. Without it, you risk leaks — and voided warranties.

Minimum Recommendation:

  • 6' deep overhang for flush sills (varies by climate).
  • Choose a raised sill or drainage track if adequate overhang isn’t possible.

Your AG Millworks dealer can help determine the best sill for your project conditions.

6 | Hiring an Inexperienced Installer

Bi-Fold systems are precision-engineered, top-hung doors that require expert handling. Poor installation can lead to misalignment, air or water leaks, and warranty loss.

Avoid this by:

  • Asking your dealer for a certified installer experienced in large patio systems.
  • Confirming that installers have handled AG Millworks or similar high-end systems before.

Remember, proper installation isn’t an upgrade — it’s a necessity.

7 | Choosing the Wrong Clad Color

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